Automatic Metal Fabrication: Benefits For Kitchener Businesses | Metal Fabrication Services
Automation has significantly increased in relevance in the manufacturing industry, especially when it comes to metal fabrication. Automated metal fabrication enables components to be produced repeatedly while maintaining superior precision and efficiency compared to non-automated methods. Automatic metal fabrication eliminates the need for manual labour, reducing room for human error as well as the costs associated with it. Let’s dive into some of the most popular automatic metal fabrication methods, their benefits, and best-suited applications.
Automatic Metal Fabrication Methods and Their Benefits
CNC Machining
CNC machining is an automatic metal fabrication method that depends on the utilization of computerized number control (CNC) machines. CNC programs replace manual labour, programming precise movements that guide cutting tools and the workpiece automatically to create the final product. CNC programs work with various machining tools, including milling machines and lathes.
These programs follow engineering specifications exactly and are easily repeated, making CNC machining one of the primary methods for projects requiring top precision. It’s a favourite metal fabrication method among the automotive and healthcare industries, capable of creating very precise rapid prototypes within a small time-span.
CNC Machining for Metal Fabrication: BSG’s Skilled Metal Fabrication Team
Whether you’re looking for prototypes, small parts, or sheet metal fabrication, our agile manufacturing team is capable of designing and executing CNC programs for CNC machining. We are skilled in creating effective and efficient manufacturing-oriented designs that streamline processes without sacrificing quality or functionality.
Working with us means working with a team dedicated to your project’s success. Tell us about your next CNC machining project today!
Laser Cutting
Laser cutting is a recent manufacturing technology that relies on a high-power laser beam to cut, engrave, and shape materials. The laser beam is typically controlled through computer numerical control (CNC) programs, which guide the laser based on pre-set engineering specifications. This process makes it one of several effective automatic metal fabrication methods. While mechanical cutting holds the risk of contaminating the workpiece, laser cutting eliminates this risk completely.
Depending on the quality of the beam, laser cutting technology is capable of reaching tight tolerances with an impressive cutting quality. It’s utilized for intricate designs and surprisingly adaptable when it comes to material choice, achieving highly customized designs in both fragile and sturdy metals. Like most automated manufacturing methods, these designs are easily-repeatable, making laser cutting an option for mass production runs.
Laser cutting works best for sheet metal fabrication, creating automated sheet metal parts for intricate vehicle components in the high-demand automotive industry and architectural parts in the agricultural and construction industry.
Laser Cutting for Metal Fabrication: BSG’s State-of-the-Art Laser Cutting Machine!
The quality of your project depends on the laser cutting machine you utilize. Luckily, Ball Service Group has brought the first laser cutting machine of its kind, the high-precision Amada laser cutting machine, to Ontario. With this laser cutting machine, we’ve been able to expand our capabilities. The Amada laser cutting machine can cut through thick pipes and tubes, making us confident to work in industries like oil and gas, where exact specifications need to be met every time.
Work with one of Ontario’s most powerful laser cutting machines by partnering with BSG! With years of experience, our manufacturing team is known for quick turnaround times while meeting demanding project outcomes. Work with the highest quality machines for the highest quality projects — contact us today to get started!
Plasma Cutting
Plasma cutting utilizes plasma as a conductive ionized gas. Plasma is a unique type of matter found in the earth’s atmosphere, but any gas can become plasma if heated accordingly. This process is how plasma has become functional for automated metal fabrication.
The plasma cutting machine generates an electric current which combines with a gas, such as nitrogen, to form a plasma torch. In plasma cutting, the plasma torch is controlled through a focused nozzle to cut through conductive materials like carbon, steel, and aluminum. At the same time, it blows away any leftover molten material, preventing temperature deformities.
Many manufacturers choose plasma cutting for its adaptable and versatile qualities. Plasma cutting machines work with a wide range of materials without trouble, combined with the ability to mark and weld metals as needed. Additionally, it has a rapid cutting speed, allowing plasma to meet project efficiency needs with ease.
Plasma Cutting for Automatic Metal Fabrication: BSG’s Plasma Cutting Machine
Our skilled plasma cutting technicians are ready to bring your plasma cutting project to life! We’ve invested in some of the world’s most powerful plasma cutting technology, allowing us to bring high-quality, customized plasma cutting solutions to Kitchener-Waterloo. We can meet your designs' exact specifications with ease, and if you don’t have a design, create one for you that we ensure meets your budget, timeline, and desired complexity.
BSG is ready to work with you at any stage of your project. Tell us about your project today and we’ll tell you how we can make it a reality!
3D Printing
The 3D printer is a piece of technology that has made waves across various industries, including manufacturing. A 3D printer works by following a CAD software file to create a three-dimensional object. The material is added layer by layer, meaning that 3D printing will only use the exact amount of material needed to create the final product.
While 3D printing performs excellently with various types of metals, it’s adaptable in working with other difficult materials like plastics, ceramics, and glass. Additionally, 3D printing is perfect for rapid prototyping and iterations. Technicians can alter the design repeatedly on CAD software and save previous design versions to help guide future iterations. Along with prototyping, it’s also commonly utilized for both low-volume and high-volume production runs. Overall, 3D printing is a low-cost manufacturing process that avoids unnecessary waste while easily and quickly creating complex designs.
3D Printing for Automatic Metal Fabrication: BSG’s In-House 3D Printer
Ready to streamline your project with innovative technology? Our high-tolerance in-house 3D printer is capable of taking on projects that require complex parts with unparalleled speed and accuracy. We use affordable materials and reinforce them to achieve superior strength at a fraction of the cost.
Utilize best-in-class automatic metal fabrication technology by working with BSG! Click here to request a quote on your next project.